Available platforms
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MRC500 laser robotic cell
Learn moreThe mta laser MRC500 is the larger robotic cell that supports point to point laser soldering from above. The standardized platform is based on a flexible and modular concept that can be adapted to a range of processes from fully-automated in-line to stand-alone semi-automated processes.
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MRC500 soldering robotic cell
Learn moreMRC500 soldering platform for robotic soldering from above is a free-standing machine cell. Our design engineers purposes-built the MRC500 for soldering applications then standardized the design.
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TR300 soldering table-top robot
Learn moreThe TR300 is mta’s table-top soldering robot platform. This robot is purpose-built and standardized for semi-automated applications that require point-to-point soldering.
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OEM soldering robot for integrator
Learn moreThe mta OEM soldering robot for integrator can be used for semi or fully automatic operations of selective point to point soldering from above.
Thanks to its unique concept, the OEM robot is delivered to the system’s manufacturer with a process guarantee.
The OEM robot can be equipped with any of mta’s soldering heads: soldering iron, induction, microflame; except for the mta MLH45 laser head.
The 3 or 4 axes of the OEM robot are fully programmable through the mta-MotionEditor software, including soldering parameters such as:
- Solder quantity, wire feed speed, preheating/postheating times, automatic tip cleaning cycle intervals and other parameters for each soldered point.
With its flexible and modular concept, the OEM robot can be fully and easily integrated into a production line.
The main features of our OEM robot include:
- Welded frame construction
- 4-axis soldering robot, Y-axis in the base to also present parts to the operator
- 300x300mm or 500×500 working area
- Industrial PC controller with Embedded Windows® operating system
- Intuitive menu-driven mta MotionEditor software
4 reasons to choose the mta OEM soldering robot
- The X, Y, and Z axis use ball-screw actuators for precise actuation with a repeatability of ±20 μm to assure the process is accurate and delivers consistent quality.
- Properly designed heads are fairly heavy, so large DC stepper motors are used that provide the strength needed to actuate the head quickly.
- The OEM platform offers a high flexibility in terms of mechanical and electrical integration i.e. it can be easily and securerly integrated into the customer’s machine.
- Intuitive menu-driven mta MotionEditor software.
Each machine is specifically tailored to the customer’s application, but the standard OEM soldering robot comes well-equipped:
- 3 axis cartesian robot
- Complete soldering head according to the chosen technology
- Tip cleaner depending on the chosen head
- Air preparation system
- Industrial panel PC with touch screen
- Full-size keyboard
Options:
- Rotary axis
- Specific fixture
- Fume extraction system depending on the chosen head
- Monitoring camera
- Recentering camera
- Part presence sensor
- Part height measuring sensor
- Automated sponge humidification system depending on the chosen head
Solder paste dispensing heads
Solder paste dispensers for laser and induction
The soldering market is heading towards smaller and smaller applications. Therefore, the size of the solder wire and the influence of its contact with the components become a limit for the achievable process accuracy.
In order to ensure the excellence of its laser and induction processes with the smallest parts, Unitechnologies now has the capability to integrate solder paste jet dispenser or traditional solder paste dispenser. This is integrated directly next to the soldering head, and within the same equipment.
The proximity between the solder paste dispenser and the soldering process ensures a perfect mastering of the complete process. Moreover, due to the complete integration of both process steps within the same automated equipment, the investment costs can be optimized.
3 reasons to choose the solder paste jet dispenser
- No accessibility problems due to non-contact solder paste dispensing process.
- Dedicated to very small dispensed solder paste quantity.
- No solder wire positioning or adjustment.
2 reasons to choose the traditional solder paste dispenser
- Used for medium up to large quantities of solder paste.
- Optimized cycle time and more effective process through combined solder paste dispensing and soldering operation.
- Solder paste jet dispenser
- Mainly dedicated for PCBs
- High precision dispensing of very small volume of solder paste
- Typical process: jet dispensing, i.e. jetting of solder paste combined with laser micro-soldering
- Traditional solder paste dispenser
- Mainly dedicated for PCBs and connectors
- High precision dispensing of large volume of solder paste
- Typical process: solder paste dispensing comined with induction or laser soldering
The standard solder paste jet and traditional solder paste dispensers come well-equipped:
- Dispenser head structure
- Needle or nozzle according to application
- Purge bin
- Controller
Only for the traditional dispenser
- Cleaning unit
Options within mta platforms:
- Monitoring camera
- Robot recentering camera
- Vision quality control
- Part presence sensor
- Part height measuring sensor
- Container with or without mixer
- Level detection – tank or cartridge
- Complete handling of material processing system e.g. recirculation, material pre-heating, etc.
Only for the traditional dispenser
- Needle recentering system
- Automated sponge humidification system
Solder paste jet dispenser
- Minimum dispensing amount 4nl/shot
- Maximum operating frequency 333Hz
- Container cartridges or tanks (many different sizes)
- Air pressure 6 bar
- Dispenser dimensions 77 x 91 x 138 mm
- Dispenser weight ~700 g
- Controller power and frequency 100-240 VAC, 50/60 Hz
- Controller power consumption max. 110VA
Traditional solder paste dispenser
- Dispensing amount up to Ø 0.75 mm
- Maximum operating frequency more than 300 cycles/minute / 5Hz
- Container cartridges (10 cm³ and 30 cm³) or tanks
- Air pressure 2.1 bar (30 psi)
- Dispenser dimensions 38 x 94 x 196 mm
- Dispenser weight ~390 g
- Controller power and frequency 100-240 VAC, 50/60 Hz
- Controller power consumption 15W
Selective soldering solutions
PDF - mta_selective_soldering_05.2017.pdf /8.3 mb
Available platforms
-
MRC500 laser robotic cell
Learn moreThe mta laser MRC500 is the larger robotic cell that supports point to point laser soldering from above. The standardized platform is based on a flexible and modular concept that can be adapted to a range of processes from fully-automated in-line to stand-alone semi-automated processes.
-
MRC500 soldering robotic cell
Learn moreMRC500 soldering platform for robotic soldering from above is a free-standing machine cell. Our design engineers purposes-built the MRC500 for soldering applications then standardized the design.
-
TR300 soldering table-top robot
Learn moreThe TR300 is mta’s table-top soldering robot platform. This robot is purpose-built and standardized for semi-automated applications that require point-to-point soldering.
-
OEM soldering robot for integrator
Learn moreThe mta OEM soldering robot for integrator can be used for semi or fully automatic operations of selective point to point soldering from above.
Thanks to its unique concept, the OEM robot is delivered to the system’s manufacturer with a process guarantee.
The OEM robot can be equipped with any of mta’s soldering heads: soldering iron, induction, microflame; except for the mta MLH45 laser head.
The 3 or 4 axes of the OEM robot are fully programmable through the mta-MotionEditor software, including soldering parameters such as:
- Solder quantity, wire feed speed, preheating/postheating times, automatic tip cleaning cycle intervals and other parameters for each soldered point.
With its flexible and modular concept, the OEM robot can be fully and easily integrated into a production line.
The main features of our OEM robot include:
- Welded frame construction
- 4-axis soldering robot, Y-axis in the base to also present parts to the operator
- 300x300mm or 500×500 working area
- Industrial PC controller with Embedded Windows® operating system
- Intuitive menu-driven mta MotionEditor software
4 reasons to choose the mta OEM soldering robot
- The X, Y, and Z axis use ball-screw actuators for precise actuation with a repeatability of ±20 μm to assure the process is accurate and delivers consistent quality.
- Properly designed heads are fairly heavy, so large DC stepper motors are used that provide the strength needed to actuate the head quickly.
- The OEM platform offers a high flexibility in terms of mechanical and electrical integration i.e. it can be easily and securerly integrated into the customer’s machine.
- Intuitive menu-driven mta MotionEditor software.
Each machine is specifically tailored to the customer’s application, but the standard OEM soldering robot comes well-equipped:
- 3 axis cartesian robot
- Complete soldering head according to the chosen technology
- Tip cleaner depending on the chosen head
- Air preparation system
- Industrial panel PC with touch screen
- Full-size keyboard
Options:
- Rotary axis
- Specific fixture
- Fume extraction system depending on the chosen head
- Monitoring camera
- Recentering camera
- Part presence sensor
- Part height measuring sensor
- Automated sponge humidification system depending on the chosen head