Related products
-
Solder wire feeder
Learn moreThe location of the mta wire feeder is unique. Placing it directly on the solder head improves accuracy, reliability, and overall performance. We are distinctive in this regard because our purpose-built robot is able to support the additional weight at the end of the robot.
-
Classic soldering iron
Learn moremta’s classic iron head for soldering robots is our most popular soldering technology. Probably because most customers are upgrading from hand soldering with the iron.
-
Induction head
Learn moremta typically selects the iThe mta typically selects the induction head for soldering robots soldering joints that have a high thermal mass and require more heat to solder.nduction head for soldering robots soldering joints that have a high thermal mass and require more heat to solder.
-
Microflame head
Learn moremta typically uses the microflame soldering head for robots in two extreme applications. At one extreme, it solders high-mass joints similar to the induction system. At the other extreme, it solders relatively small joints that require a very quick soldering process.
-
MLH45 laser head
Learn moremta primarily uses the MLH45 laser head for soldering robots on joints that are too small for the iron – smaller than 1mm. For the smallest applications, we combine the laser heat source with optical realignment and solder paste jet dispenser.
-
MRC500 soldering robotic cell
Learn moreMRC500 soldering platform for robotic soldering from above is a free-standing machine cell. Our design engineers purposes-built the MRC500 for soldering applications then standardized the design.
-
TR300 soldering table-top robot
Learn moreThe TR300 is mta’s table-top soldering robot platform. This robot is purpose-built and standardized for semi-automated applications that require point-to-point soldering.
-
OEM soldering robot for integrator
Learn moreThe mta OEM soldering robot for integrator can be used for semi or fully automatic operations of selective point to point soldering from above.
Thanks to its unique concept, the OEM robot is delivered to the system’s manufacturer with a process guarantee.
The OEM robot can be equipped with any of mta’s soldering heads: soldering iron, induction, microflame; except for the mta MLH45 laser head.
The 3 or 4 axes of the OEM robot are fully programmable through the mta-MotionEditor software, including soldering parameters such as:
- Solder quantity, wire feed speed, preheating/postheating times, automatic tip cleaning cycle intervals and other parameters for each soldered point.
With its flexible and modular concept, the OEM robot can be fully and easily integrated into a production line.
The main features of our OEM robot include:
- Welded frame construction
- 4-axis soldering robot, Y-axis in the base to also present parts to the operator
- 300x300mm or 500×500 working area
- Industrial PC controller with Embedded Windows® operating system
- Intuitive menu-driven mta MotionEditor software
4 reasons to choose the mta OEM soldering robot
- The X, Y, and Z axis use ball-screw actuators for precise actuation with a repeatability of ±20 μm to assure the process is accurate and delivers consistent quality.
- Properly designed heads are fairly heavy, so large DC stepper motors are used that provide the strength needed to actuate the head quickly.
- The OEM platform offers a high flexibility in terms of mechanical and electrical integration i.e. it can be easily and securerly integrated into the customer’s machine.
- Intuitive menu-driven mta MotionEditor software.
Each machine is specifically tailored to the customer’s application, but the standard OEM soldering robot comes well-equipped:
- 3 axis cartesian robot
- Complete soldering head according to the chosen technology
- Tip cleaner depending on the chosen head
- Air preparation system
- Industrial panel PC with touch screen
- Full-size keyboard
Options:
- Rotary axis
- Specific fixture
- Fume extraction system depending on the chosen head
- Monitoring camera
- Recentering camera
- Part presence sensor
- Part height measuring sensor
- Automated sponge humidification system depending on the chosen head
Solder wires
DISTRIBUTOR SOLDER WIRES
Choosing the right solder wire is critical to the success of the process. Unitechnologies is the right partner to assist its customers through this step. Thanks to dealership agreements with major solder wire suppliers, Unitechnologies not only provides its customers with the best technical support but also offers a wide range of products at a very competitive price.
OWN MTA SOLDER WIRES
mta solder wires are based on moderately activated synthetic resin for professional electronics use. It is recommended for use on gold, HAL or chemical tin surface finishes. This alloy has been developed to achieve the lowest possible dissolution rate of copper and iron. Depending on the general conditions, an increase in the life time of solder tips of up to 50% is possible.
All material complies with the Directive 2011/65/EU (RoHS).
SN96AG3CU1 (SAC 305)
The alloy used here is close to the eutectic composed of tin, silver and copper. Typical application: due to the added silver, it can be used more particularly in cases where an improvement of wettability is required.
SPECIFICATIONS
|
COMPONENTS |
% |
*OEL (MG/M3) |
*CAS N° |
*EINECS N° |
CLASSIFICATION |
MELTING POINT |
| Tin | 96.0 | 2ACGIH-TWA | 7440-31-5 | 231-141-8 | not classified | – |
| Silver | 3.0 | 0.1 directive | 2000/39/CE | 7439-92-1 | 231-100-4 | not classified, limited use | 217.5° – 220° |
| Copper | 1.0 | 1 dusts and mists | 0.2 as fumes ACGIH TWA | 7440-5-8 | 231-159-6 | not classified | 217.5° – 220° |
REFERENCES
| ARTICLE NUMBER | DIAMETER MM | WEIGHT KG |
| 5-0005-97-003-05 | 0.5 | 0.500 |
| 5-0005-97-003-08 | 0.8 | 0.500 |
| 5-0005-97-003-10 | 1.0 | 0.500 |
*Legend: OEL=Occupational exposure limit CAS=Product registration number EINECS European Inventory of Existing Commercial Chemical Substances
SN99CU1
This alloy is a eutectic alloy of tin and copper. Typical application: frequently used for and accepted by the majority of soldering applications with iron head.
SPECIFICATIONS
| COMPONENTS |
% |
*OEL (MG/M3) | *CAS N° | *EINECS N° | CLASSIFICATION | MELTING POINT |
| Tin | 99.3 | 2 ACGIH-TWA | 7440-31-5 | 231-141-8 | not classified | 227° |
| Copper | 0.7 | 1 dusts and mists | 0.2 as fumes ACGIH TWA | 7440-5-8 | 231-159-6 | not classified | 227° |
REFERENCES
| ARTICLE NUMBER | DIAMETER MM | WEIGHT KG |
| 5-0005-97-004-05 | 0.5 | 0.500 |
| 5-0005-97-004-08 | 0.8 | 0.500 |
| 5-0005-97-004-10 | 1.0 | 0.500 |
*Legend: OEL=Occupational exposure limit CAS=Product registration number EINECS European Inventory of Existing Commercial Chemical Substances
Halide activated, colophony-free flux based on a synthetic resin matrix according to the following norm: – ANS J-STD-004 / class REL1.
Flux of 3.5% ± 0.3%. The residue is non-corrosive and is of the type NO CLEAN. It can be removed by cleaning with alcohol.
Soldering consumables
PDF - Soldering_Consumables_v2_EN / 2 mb
Related products
-
Solder wire feeder
Learn moreThe location of the mta wire feeder is unique. Placing it directly on the solder head improves accuracy, reliability, and overall performance. We are distinctive in this regard because our purpose-built robot is able to support the additional weight at the end of the robot.
-
Classic soldering iron
Learn moremta’s classic iron head for soldering robots is our most popular soldering technology. Probably because most customers are upgrading from hand soldering with the iron.
-
Induction head
Learn moremta typically selects the iThe mta typically selects the induction head for soldering robots soldering joints that have a high thermal mass and require more heat to solder.nduction head for soldering robots soldering joints that have a high thermal mass and require more heat to solder.
-
Microflame head
Learn moremta typically uses the microflame soldering head for robots in two extreme applications. At one extreme, it solders high-mass joints similar to the induction system. At the other extreme, it solders relatively small joints that require a very quick soldering process.
-
MLH45 laser head
Learn moremta primarily uses the MLH45 laser head for soldering robots on joints that are too small for the iron – smaller than 1mm. For the smallest applications, we combine the laser heat source with optical realignment and solder paste jet dispenser.
-
MRC500 soldering robotic cell
Learn moreMRC500 soldering platform for robotic soldering from above is a free-standing machine cell. Our design engineers purposes-built the MRC500 for soldering applications then standardized the design.
-
TR300 soldering table-top robot
Learn moreThe TR300 is mta’s table-top soldering robot platform. This robot is purpose-built and standardized for semi-automated applications that require point-to-point soldering.
-
OEM soldering robot for integrator
Learn moreThe mta OEM soldering robot for integrator can be used for semi or fully automatic operations of selective point to point soldering from above.
Thanks to its unique concept, the OEM robot is delivered to the system’s manufacturer with a process guarantee.
The OEM robot can be equipped with any of mta’s soldering heads: soldering iron, induction, microflame; except for the mta MLH45 laser head.
The 3 or 4 axes of the OEM robot are fully programmable through the mta-MotionEditor software, including soldering parameters such as:
- Solder quantity, wire feed speed, preheating/postheating times, automatic tip cleaning cycle intervals and other parameters for each soldered point.
With its flexible and modular concept, the OEM robot can be fully and easily integrated into a production line.
The main features of our OEM robot include:
- Welded frame construction
- 4-axis soldering robot, Y-axis in the base to also present parts to the operator
- 300x300mm or 500×500 working area
- Industrial PC controller with Embedded Windows® operating system
- Intuitive menu-driven mta MotionEditor software
4 reasons to choose the mta OEM soldering robot
- The X, Y, and Z axis use ball-screw actuators for precise actuation with a repeatability of ±20 μm to assure the process is accurate and delivers consistent quality.
- Properly designed heads are fairly heavy, so large DC stepper motors are used that provide the strength needed to actuate the head quickly.
- The OEM platform offers a high flexibility in terms of mechanical and electrical integration i.e. it can be easily and securerly integrated into the customer’s machine.
- Intuitive menu-driven mta MotionEditor software.
Each machine is specifically tailored to the customer’s application, but the standard OEM soldering robot comes well-equipped:
- 3 axis cartesian robot
- Complete soldering head according to the chosen technology
- Tip cleaner depending on the chosen head
- Air preparation system
- Industrial panel PC with touch screen
- Full-size keyboard
Options:
- Rotary axis
- Specific fixture
- Fume extraction system depending on the chosen head
- Monitoring camera
- Recentering camera
- Part presence sensor
- Part height measuring sensor
- Automated sponge humidification system depending on the chosen head